Industrial Technologies

Developing and de-risking technologies to advance the competitiveness of the U.S. industrial sector

Our program seeks to reinforce national security by strengthening the country’s industrial competitive edge and technical resourcefulness. From basic science to component and systems design, testing, and validation, Sandia engineers advance technologies that enable the use of direct solar-thermal energy, high-temperature thermal storage, and alternative fuels. With Sandia’s one-of-a-kind capabilities, we can conduct testing up to demonstration scale and validate processes and components in their representative environments.

Research Areas of Focus

Energy-intensive Industries

Sandia National Laboratories partners with industry on custom approaches to address complex challenges for a more competitive, secure, and efficient U.S. industrial sector. 

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Concrete & Cement

Researching, testing and demonstrating pathways to advance next-generation cement and concrete technologies.

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Chemicals

Targeting more efficient production of building-block chemicals via solar thermal process-es, biopathways, and electrochemical pathways. 

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Iron & Steel

Developing and expanding the underlying science to support advanced metallurgical processes to improve energy and cost efficiency.  

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Food & Beverage

Partnering with food and beverage sector industries to provide reliable and cost-efficient thermal duty solutions.  

Cross-cutting Technologies

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Thermal Energy Storage

Researching emerging resilient thermal energy storage systems for 24/7 industrial heat processes.

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Systems Integration

Developing, adapting, and integrating critical industrial components for broad use and application.

Water Desalination/Wastewater Management

Site-specific modeling and process design for large scale water use, reuse, and desalination to optimize energy requirements.

Work with Us

We partner with large and small businesses, universities, and government agencies. With multiple agreement types to select from, partners can access world-class science, engineering, experts, and infrastructure.

Research and Development Capabilities

By leveraging the unique capabilities across Sandia we are able to address the nation’s most complex challenges. From cutting-edge scientific research and advanced engineering to state-of-the-art facilities and multidisciplinary expertise, our resources empower innovation and drive impactful solutions.

Carbon Capture, Use and Storage

Carbon capture, use and storage capabilities at Sandia can be integrated and applied to industrial settings to reduce emissions and increase efficiency and offset costs: 

  • New materials and process development for CO2 capture as well as thermochemical and electrochemical CO2 conversion 
  • Expertise in geologic science and storage technologies stemming from more than 50 years of experience in repository science 
  • Proficiency that spans topics such as biological carbon sequestration and microalgal biomanufacturing 
Chemical Processes and Low-carbon Fuels and Feedstocks

Multidisciplinary research at Sandia advances high efficiency and cost-effective chemical processes and the availability of alternative fuels and feedstocks:

  • Hydrogen technologies, including hydrogen production, combustion, materials compatibility and component co-development
  • Solar thermochemistry, including ammonia, solar carbon monoxide and hydrogen, water splitting and thermochemical energy storage
  • Alternative hydrocarbon synthesis routes, for example, methane, ethane and ethylene
  • Biofuels and bioenergy
Industrial Heating

Cutting-edge resources and researchers at Sandia can help companies explore and enable state-of-the-art power generation and thermal systems design; thermal, thermochemical and electrical energy storage; high- and low-temperature process heat storage and utilization; thermochemistry; and solar fuels production:

  • Large-scale demonstration and testing capabilities, such as the National Solar Thermal Test Facility (NSTTF), which provides experimental facilities, equipment, and personnel for testing, validating and improving new concentrating solar thermal components and systems
  • Renewable energy technologies research and the development of concentrating solar process heat for higher temperature applications used to produce cement, steel and in high-value chemical production
  • Advanced thermal materials, for example, refractory high entropy refractory alloys and additively manufactured composites development and characterization
  • High-performance computing for detailed computational fluid dynamics modeling, discrete element modeling and large system optimization
  • Heat capture, transfer and conveyance capabilities with megawatt-scale high-temperature and high-pressure heat exchanger test facilities
  • Long-duration thermal energy storage research and development with testing and demonstration up to multi-megawatt scale
Technology Development to Electrify Industrial Processes

Coordinated research across Sandia facilitates the advancement of key technologies for resilient, onsite energy integration and industrial electrification:

Process Integration and Systems Engineering for Onsite Industrial Systems
  • Design and analysis tools, for example, high-fidelity modeling, and technical design and feasibility, such as those developed for the Institute for the Design of Advanced Energy Systems (IDAES)
  • Data modeling and analysis to improve the resilience and sustainability of energy and water supplies
  • Control system design, verification and validation testing
  • Techno-economic and life-cycle analyses to evaluate cost-effective materials, processes and strategies
  • Industrial component design, testing and validation
  • Numerical analysis with uncertainty quantification and optimization
Energy Storage for Manufacturing and Industrial Decarbonization (Energy StorM)

Sandia brought together industry members, national laboratories, universities and government representatives to discuss the needs, challenges and opportunities related to energy and energy storage for manufacturing and industrial decarbonization. Learn more on the Energy StorM webpage.

Contact

Margaret Gordon
megord@sandia.gov

Marisa Montes
mmontes@sandia.gov